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Products | Belt Conveyor

BELT CONVEYOR

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Wajud FZCO has been working with manufacturers and developing and producing conveyor components for a wide range of applications such as mining, packaging and processing industries. with our partnership, we can provide a one stop solution so that you can purchase anything from rebuilding components to spares requirements at competitive prices and short lead times. We can also provide the technical support for the selection of correct materials and products according to conveyor design, speed and loads. Our range consist of:

  • Belt Scrapper

  • Belt Support System

  • Impact Bar

  • Ceramic Rubber Composite Liner

  • Belt Tracker

  • Chute Sealing System

  • Air Canon

  • Safety Control System

BELT SCRAPPER

We offer complete range of primary and secondary belt cleaner with self adjusting spring tensioners to provide consistent pressure and effective clearing. When the belt wears or jump, the scrapper follows to ensure good contact.

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PRIMARY POLYURETHANE BELT CLEANER

Belt Width (mm)

450 to 2400

Belt Speed (m/s)

3.5

Material Humidity

15%

Working Temperature (°C)

-40 to 90

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SECONDARY
POLYURETHANE BELT
CLEANER

Belt Width (mm)

450 to 2400

Belt Speed (m/s)

3.5

Material Humidity

15%

Working Temperature (°C)

-40 to 90

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FINGER BELT SECONDARY CLEANER

Belt Width (mm)

450 to 2400

Belt Speed (m/s)

3.5

Material Humidity

15%

Working Temperature (°C)

-40 to 90

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VEE PLOUGH BELT
CLEANER

Belt Width (mm)

450 to 2400

Belt Speed (m/s)

3.5

Material Humidity

15%

Working Temperature (°C)

-40 to 90

BELT SCRAPER BLADES

We supply replacement belt scrapper blades for various brand like Bentech, Breklo, etc. We have carefully selected manufacturers to get you high-performance urethane developed scrapper blades.

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STANDARD CONVEYOR
SCRAPER BLADE

Technical Data

Appropriate for 90% of applications

Acid-resistant

Temperature Rating:

-30°to 70°C

Application

Coke, coal, steel/ore

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CHEMICAL RESISTANT
CONVEYOR SCRAPER
BLADE

Technical Data

Chemical Resistant

Temperature Rating:

-40°to 75°C

Application

Limestone

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ABRASION RESISTANT
CONVEYOR SCRAPER
BLADE

Technical Data

Temperature Rating:

-6°to 70°C

Application

Hard rock, dry sand

BELT SUPPORT SYSTEM

Conveyor belt support system designed to withstand the force of falling material at transfer points, minimizing damage and excessive wear to the belt and structure. This also cuts down on fugitive material and runaway dust.

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IMPACT BAR

Impact bar is composed of three parts: UHMWPE sheet, Cushioning rubber, Alloy framework. These three parts are closely jointed by hot vulcanization process which makes sure the impact bar is integrated so well, that there is no possibility of separation.

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Width (mm)

100

100

280

Height  (mm)

55

75

100

Length  (mm)

1220

1220/1400/1500/2000

1085

CERAMIC RUBBER COMPOSITE LINER

The thickness of complete liner, ceramic and rubber are determined on the basis of application, such as handled material lump size, height of fall, impact angle, we ensure that your selection are crafted with the highest quality and reliability. Ceramics will stay in place until.

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DB-TCM-I

Size of Ceramic (mm)

17.9 x 17.9 x 5

Size of Line (mm)

250 x 250 x 16

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DB-TCM-II

Size of Line (mm)

250 x 250 x 36,

300 x 300 x 36, etc.

Steel Plate Thickness (mm)

6

Cylindrical Ceramic Size (mm)

Φ 20 x 20

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DB-TCM-III

Size of Line (mm)

250 x 250 x 51,

300 x 300 x 51,

500 x 500 x 51, etc.

Steel Plate Thickness (mm)

6

Cylindrical Ceramic Size (mm)

Φ 31 x 31

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DB-TCM-IV

Size of Ceramic (mm)

50 x 50 x 25

50 x 50 x 50

Size of Line (mm)

300 x 300 x 35,

300 x 300 x 63,

500 x 500 x 35,

500 x 500 x 63, etc.

Steel Plate Thickness (mm)

6

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DB-TCM-V

Size of Ceramic (mm)

20 x 20 x 4

Size of Line (mm)

500 x 500 x 8

Steel Plate Thickness (mm)

as per request

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DB-TCM-VI

Size of Line (mm)

500 x 500

Steel Plate Thickness (mm)

6, 10, 13, 20, 25, etc.

BELT TRACKER

Due to the unique, perfectly sealed swivel bearing, the wear-resistant diamond profiled rollers and a sophisticated design that prevents build-up of dirt, our belt tracker remains operational under all conditions.

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TROUGH BELT TRACKER

The trough tracker roller system comes in various type and effectively corrects misalignment in the carrying part. It can be fitted both corrective and preventive.

Technical Data

Speed (max): 4.6 m/s

for belt width: upto 1800 mm

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RETURN BELT TRACKER

A centered belt run in the return strand, especially for the tail drum, is of the utmost importance. The tracker roller system effectively corrects misalignment of conveyor belts in the return part. It can be fitted both corrective and preventive.

Technical Data

Speed (max): 4.6 m/s

for belt width: upto 1800 mm

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INVERSED BELT TRACKER

Inversed belt tracker was developed to prevent tracker from completely blocked by the carry-back. cupped conveyor belt in the return or an extremely dirty return strand causes high wear on the rollers of the belt tracker. In addition, a tracker roller acts as a scraper.

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STEEL & RETURN ROLLERS

Designed with a triple labyrinth seal, our rollers have advanced sealing protection and are sealed for life bearings that never require regreasing. Available in various belt widths and sizes, meeting all CEMA standards

Technical Data

Belt widths: 609.6mm to 1828.8mm

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TROUGHING IDLER

Troughing idlers are used to transition from an impact area or load zone. They can also be used to transition from a fl at pulley area, picking or feeding area.

Technical Data

Belt widths: 609.6mm to 1828.8mm

Troughing angles: 20, 35, & 45 degree

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RETURN IDLER

Return idlers are used to carry the belt back to the tail pulley after the load has been dumped at the head pulley. Designed to meet CEMA standards and available in different belt widths.

Technical Data

Belt widths: 609.6mm to 1828.8mm

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TRAINING IDLER

The Training Idler responds instantly to the misalignment of the belt without special modifications to the structure. It requires no maintenance and fits into a standard drop bracket. The Training Idler can be manufactured to suit all belt sizes in operation.

CHUTE SEALING SYSTEM

We offer various types of chute sealing system each designed to hold material on on conveyor belt and prevent loading zone spillage also avoiding belt from any kind of damage. All our sealing system comes with easy to install instructions.

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DUAL SEAL SKIRT BOARD

Double-layer structure, inside layer keeps material, outside layer prevents dust leakage. Clamp units are easy to install, adjust and maintain. Can be formulated to work in wet or dry conditions.

Technical Data

Thickness: 14 ± 1 mm

Height: 150mm, 190mm

63 Shore A

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T TYPE RUBBER SKIRT

Designed to have a low coefficient of friction which reduces drag. Has a high tensile strength resulting in longer wear and less tearing compared. Available with 35° on one side and 90° on the other.

Sold in rolls.

Technical Data

Color: Black or Orange

Temperature Range (°C): -40 to 90

63 Shore A

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SKIRT BOARD/WEAR
LINERS

Effective and economical upgrade that protects and improves the conveyor skirt boards and sealing system. These are mounted on the outside of skirt board allowing for ease of inspection and replacement of liners when required.

Technical Data

On Request: manufactured from

mild steel, AR 400 or 500 abrasion-

resistant plates or stainless

steel

AIR CANNON

Our air cannon or blaster is a revolutionary and reliable air cannon system to improve material flow as a cost-effective solution for removing build up and blockages occurring in silos, hoppers, kilns pre-heater, cyclones, kilns and other industrial machinery.

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  • 5 TO 25 Liters available in 50 mm pipe diameter

  • 50 TO 350 Liters available in 100 mm pipe diameter

  • 100 TO 600 Liters available in 150 mm pipe diameter

SAFETY CONTROLS

Safety Controls include safety stop switches, pull cords, belt alignment controls, damaged belt detectors, bucket elevator alignment controls and bulk material fl ow controls.

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MODEL RS (SAFETY STOP CONTROL)

Model RS is a heavy-duty safety control (stop switch) that provides a positive shut off of dangerous equipment in an emergency. A cable pulled by endangered personnel actuates the control. The output contacts of the Model RS-2 can control up to two separate circuits, one for machinery shutdown and one for an alarm

 

Technical Data

SP/DT microswitch: 20A @ 120 VAC, 240VAC, and 480 VAC 1/2 amp at 125 VDC and 1/4 amp at 250 VDC. DP/DT microswitch: 15A @ 120 VAC, 240VAC; 3/4 HP at 125 VAC, 1-1/2 HP at 250 VAC.

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MODEL RSB (SAFETY STOP CONTROL WITH CABLE BREAK DETECTION)

Model RSB is a heavy-duty safety control (stop switch) that provides a positive shut off of dangerous equipment in an emergency. A cable pulled by endangered personnel actuates it. The output contacts of the Model RS can control up to two separate circuits, one for machinery shutdown and one for an alarm.The Model RSB has the built-in advantage of cable break detection.

 

Technical Data

SP/DT microswitch: 20A @ 120 VAC, 240VAC, and 480 VAC 1/2 amp at 125 VDC and 1/4 amp at 250 VDC. DP/DT microswitch: 15A @ 120 VAC, 240VAC; 3/4 HP at 125 VAC, 1-1/2 HP at 250 VAC.

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MODEL RS (SAFETY STOP CONTROL)

The Model TA is a belt mis alignment control that provides an indication when a conveyor belt has drifted off to a dangerous misalignment condition. The output contacts of the Model TA can control up

to two separate circuits, one for machinery shutdown and one for an alarm.

 

Technical Data

SP/DT microswitch: 20A @ 120 VAC, 240 VAC, and 480 VAC. TP/TT microswitch: 15A @ 120 VAC, 240 VAC, 480 VAC and 600 VAC

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MODEL PC (PULLCORD SWITCH)

The Model PC is a rugged safety switch that provides a quick positive shut off of dangerous equipment in emergencies or normal operation. It is actuated by cable pulled by endangered personnel. The output contacts of the Model PC can control up to two separate circuits, one for machinery shutdown and one for alarm.

 

Technical Data

SP/DT microswitch: 20A @ 120 VAC, 240VAC, and 480 VAC 1/2 amp at 125 VDC and 1/4 amp at 250 VDC. DP/DT microswitch: 15A @ 120 VAC, 240VAC; 3/4 HP at 125 VAC, 1-1/2 HP at 250 VAC.

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MODEL DB (DAMAGED BELT DETECTOR  BELT RIP DETECTOR)

The Model DB is a cable operated damaged belt detector that looks for punctures, tears, or protrusions through the conveyor belt and provides a means of automatic shutdown to limit the amount of damage to the conveyor belt. The output contacts of the Model DB can control up to two separate circuits, one for machinery shutdown and one for an alarm.

Technical Data

SP/DT microswitch: 20A @ 120 VAC, 240VAC, and 480 VAC. DP/DT microswitch: 240VAC; 3/4 HP at 125 VAC, 1-1/2 HP at 250 VAC.

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MODEL CMS (ZERO SPEED CONTROL)

The Model CMS is a direct drive control that indicates when rotating equipment has ceased to turn. The output contacts of the Model CMS can control up to two separate circuits, one for machinery shutdown and one for an alarm.

 

Technical Data

DP/DT relay: 3A @ 120 VAC, 240 VAC, and 480 VAC.

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MODEL BA (BELT ALIGNMENT CONTROL)

The Model BA is a heavy-duty conveyor belt mis-alignment switch that either provides an indication or a shut off of the conveyor during a drift condition in order to prevent further damage to the conveyor belt. The output contacts of the Model BA can control up to two separate circuits, one for conveyor shutdown and one for an alarm.

 

Technical Data

Rugged 3-1/8” diameter roller with enclosed S.S. ball bearings.

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Model VA (Bucket Elevator Alignment Control)

The Model VA is the newest belt alignment control specifically designed for use with bucket elevators. The unit is typically used in pairs to provide protection to both sides of the elevator leg, and indicates when the vertical belt strays or drifts beyond acceptable limits. After such time, the unit will trip an output to indicate a problem, or can be used to shut down the leg until inspection and correction is provided.

Technical Data

Microswitch: for 10A @ 120 VAC, 240 VAC, and 480 VAC

Why Choose US

Our strong sense of identification of client needs gives them a satisfied experience and creates a long lasting relationship, we adopt progressive approach to technology that also give us tailor made solutions to the many requirements.

01

Quality

Our quality assessment system by is backed by team with decades of experience,  supplier and manufacturer with renown reputation in the industry.

02

Team

We assign a dedicated team for each of our clients, keeping in mind that they should be most relevant technically skilled and  knowledgable in your industry.

03

Experience

Our long experience in the mining, manufacturing and transport industry means we have expertise which reaches across a number of sectors, as well as knowledge of specific protocol and  regulations.

04

After Sale

We don't just supply products we also stand by them and ready to support our client on any issues.